The mold solutions are tailored according to the project's objectives and production requirements. Key considerations include the quantity of parts to be produced, the budget constraints, the intended application of the part, and more. These are critical questions that should be addressed for every product. All these factors are integral to determining the mold design solution, including the number of mold cavities, the expected mold life, and the choice of mold steel material etc. Only with a thorough understanding of the entire project's purpose can we deliver the most optimal mold solution.

The mold design phase at GV MOLD is a meticulous process that includes the generation of a comprehensive DFM (Design for Manufacturing) report, detailed 3D mold drawings, and advanced mold flow analysis, ensuring that each mold is optimized for efficient production, high part quality, and cost-effectiveness.

In the mold machining process, our cadre of expert craftsmen applies their extensive expertise and meticulous attention to detail to the precision fabrication of mold components. Employing cutting-edge CNC equipment and sophisticated software, they construct intricate and dimensionally accurate mold elements. Possessing comprehensive knowledge of material properties, advanced cutting methodologies, and the nuanced aspects of mold engineering, our technical professionals ensure the production of each component with utmost precision, facilitating the assembly of a mold that reliably delivers superior product quality. Our dedication to superior craftsmanship is manifest throughout the entire machining cycle, from the initial setup to the concluding quality inspection, thereby ensuring compliance with the most exacting client specifications.

Following the machining stage, our engineering team undertakes the precise assembly of the mold's complex components. The core and cavity are meticulously aligned to guarantee an exacting fit, with sliders and lifters being seamlessly integrated. The ejector and guide systems are installed with diligence to ensure operational efficiency. All moving elements are securely fixed to prevent any misalignment or wear. Furthermore, the bolting and clamping systems are strategically positioned to facilitate safe and stable crane-handled maneuvering, maintaining the integrity of the mold during transportation and installation.

Upon the completion of the mold finishing process, a rigorous mold test is carried out. This includes a trial run, providing samples for testing, and performing fine-tuning based on the sample verification results, along with a detailed tooling inspection. This series of tests is crucial to ensure that the tooling operates correctly and that the parts produced meet the specified quality and dimensional requirements.

GV MOLD is dedicated to delivering expert maintenance and repair services for your mold inventory. Regular cleaning, lubrication, and polishing, including the application of anti-rust agent both inside and outside the mold, ensure it remains in optimal condition for long-term use. Our strict adherence to cleanliness and safety protocols not only maintains the structural integrity of your precision tooling but also prolongs the mold's operational life, thus safeguarding your substantial investment. Routine service checks and timely repairs guarantee that your molds will continue to function efficiently, minimizing downtime and upholding the highest standards of part quality.